Steel Structure Production and Prefabrication

Podwykonawstwo kontraktowe (Tier 1 / Tier 2) dla globalnych dostawców technologii

End-to-End Steel Structure Production with Full IP Protection

We work on a Proxy Partnering model, taking full operational responsibility for the prefabrication process while guaranteeing absolute protection of your intellectual property.

Prefabrication and Large-Scale Steel Structure Production

We specialise in advanced prefabrication of steel structures for the heavy, machine-building and mining industries. As a contract manufacturing partner (Tier 1 / Tier 2), we deliver complex machine frames, housings and process units based on our own or client-supplied documentation. Our production process covers full material preparation — from plasma and oxy-fuel cutting through to final assembly. We work with structural steel (S235, S355), fine-grain steels and abrasion-resistant grades.

  • Working dimensions: components up to 12 m in length and up to 6.5 t in unit weight.

  • Batch flexibility: large-scale one-off and prototype production, as well as repeatable contract runs.

  • Warranty and quality: full execution liability backed by a warranty of up to 5 years.

  • IP security: rigorous protection of the client's intellectual property and documentation.

Custom Steel Structures and DFM Optimisation

Our engineering and process design office supports production at every stage. From reviewing client-supplied CAD documentation to technological optimisation for manufacturability (DFM). We analyse designs to reduce material costs, shorten machining time and eliminate assembly errors. We perform precise material nesting and prepare blanks from structural (S235, S355), fine-grain and abrasion-resistant steels, ready for final assembly.

  • CAD software: work in Solid Edge and AutoCAD (STEP, IGES, DXF, DWG files).

  • DFM optimisation: manufacturability analysis that reduces material usage and machining time.

  • Standards and codes: technical verification compliant with EN 1090-2 and ISO 3834-2.

  • IP security: full technology confidentiality and intellectual property protection (NDA).

CNC Machining and Thermal Processes

We carry out precision machining and heat treatment of large-scale structural components and machine housings up to 12 m in length and 6.5 t in unit weight. These processes are integrated directly into the prefabrication stage, in full compliance with the execution documentation for structural (S235, S355), fine-grain (S460–S690) and abrasion-resistant grades (HBW 400/450/500).

  • CNC machining: precision milling, boring and drilling of complex parts on CNC and conventional machines.

  • Thermal processes: professional hardening, quenching and tempering, and stress-relief annealing matched to material requirements.

  • Dimensional stability: post-weld stress relief that eliminates internal stresses in frames and housings, preventing component distortion.

  • Tolerance control and certification: strict dimensional verification compliant with the execution documentation and the requirements of EN 1090 and ISO 3834-2.

Support Structures and Steel Substructures

We manufacture steel substructures and support elements integrated with machines, tanks and process installations, load-bearing frames, pipe racks and support structures for industrial equipment, in line with the client's execution documentation. We deliver them both as part of a larger production order and as a standalone order.

  • Range of applications: load-bearing frames, technological pipe racks, support structures for tanks and industrial installations.
  • Materials and dimensions: structural steel S235/S355, components up to 12 m and 6.5 t, compliant with EN 1090.
  • Order flexibility: delivered as part of a main production order or as a separate subcontract order.

Steel Structures Export - DE, UK, Western Europe and Scandinavia Markets

We supply steel structures and machine components to clients in Germany, the United Kingdom, the Netherlands, Denmark and Austria. To date, we have produced and delivered over 287,000 tonnes of finished structures, in full compliance with international technical acceptance procedures. Standardised documentation and certification enable smooth cooperation with foreign engineering offices without additional pre-qualification audits.

  • Export markets: Germany, the United Kingdom, the Netherlands, Denmark, Austria.
  • Scale of deliveries: over 287,000 tonnes of finished steel structures completed to date.
  • Procedural compliance: documentation and certification compliant with EU standards (EN 1090, ISO 3834-2), with no need for additional pre-qualification audits.
  • Logistics: transport of large-scale components (up to 12 m, 6.5 t) directly to the construction site or the client's facility.

Have a project to quote? Discuss the specification with our engineer

Send us your technical drawings or an RFQ. We'll carry out an initial feasibility analysis and prepare a quote within 24–48 hours.

Pestal Projekt Bogusław Peczela
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.